- OEM of precision aerospace components
- $500+ million business
Case Study: Process Engineering
New Product Development for Precisions Aerospace Components
Company Overview
Client Need
- Company had 16 parts undergoing new product introduction (NPI)
- Engineering and production team had limited bandwidth to take on such an extensive project
G90 Engineering Solutions
- Developed & finalized machining strategy within customer’s quality system parameters.
- Programmed all parts and designed tooling and fixturing
- Performed verification, prove-out, and run off of first lot of parts in client facility
- Trained employees on process, programs, and tools
- Created all technical documentation including setup sheets, SOPs, inspection methods and inspection logs
Project Results
- Company received conforming process with trained employees for all 16 parts, which freed up Company’s engineers, programmers, and operators
- G90 Identified critical design flaw affecting overall assembly manufacturability. Leading to complete redesign of part with end customer to achieve manufacturability goals and significantly reduce assembly cost