Case Study: Process Engineering

New Product Development for Precisions Aerospace Components

Company Overview

  • OEM of precision aerospace components
  • $500+ million business

Client Need

  • Company had 16 parts undergoing new product introduction (NPI)
  • Engineering and production team had limited bandwidth to take on such an extensive project

G90 Engineering Solutions

  • Developed & finalized machining strategy within customer’s quality system parameters.
  • Programmed all parts and designed tooling and fixturing
  • Performed verification, prove-out, and run off of first lot of parts in client facility
  • Trained employees on process, programs, and tools
  • Created all technical documentation including setup sheets, SOPs, inspection methods and inspection logs

Project Results

  • Company received conforming process with trained employees for all 16 parts, which freed up Company’s engineers, programmers, and operators
  • G90 Identified critical design flaw affecting overall assembly manufacturability. Leading to complete redesign of part with end customer to achieve manufacturability goals and significantly reduce assembly cost